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Robo-Rehab - Robotics Physiotherapy Startup

  • Writer: Nirav Shah
    Nirav Shah
  • Mar 3
  • 2 min read

As part of a medical robotics startup incubated at IIT Bombay and funded with $60,000 via BIG grant of Govt. of India, I participated in development of innovative physiotherapy system to assist hand, arm, and leg rehabilitation treatment. My role encompassed comprehensive market research, involving interviews with physiotherapists across Mumbai, Pune, and Ahmedabad to establish key business elements such as value propositions, customer discovery, cost structure, and revenue streams. This research was instrumental in defining our Minimum Viable Product (MVP) and Go-To-Market (GTM) strategy.


I led a team of seven mechatronics engineers in designing and fabricating electronic-actuator systems, utilizing SolidWorks and Eagle software, while coordinating with mechanical and PCB manufacturing vendors to bring our MVP to life and secure our first five customers.

Final Prototype used for Smart India Hackathon Hardware edition as Finalists in 2018
Final Prototype used for Smart India Hackathon Hardware edition as Finalists in 2018


Some CAD designs that we brainstormed on and were designed by the mechanical team on SolidWorks -


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System Architecture for Arm and Knee devices



Arm Device
Arm Device
Knee Device
Knee Device












System PCB design with an Arduino Nano, LM2596 Buck Converter (12/24 to 5V), 3.3V, 5V, and 6V voltage converters, Bluetooth, motor and clutch controls, encoder, and flex sensor.


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Schematic design of above PCB
Schematic design of above PCB

A significant technical achievement was the innovation of a flexible coupling coupled to a flex sensor and a DC motor, capable of measuring limb force from 0 to 5 kN. This was accomplished through rigorous application of Design of Experiments and Statistical Process Control techniques, including control charts, capability analysis, and failure detection and correction methods, resulting in an impressive 95% accuracy rate.


Flexible Jaw Coupling
Flexible Jaw Coupling
Force sensor
Force sensor











Sample force sensor readings for calibration and testing
Sample force sensor readings for calibration and testing
Chirag Shah, Ninad Gund, and me in order (from right to left)
Chirag Shah, Ninad Gund, and me in order (from right to left)

 
 
 

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